Makampani ambiri samayika ndalama zokwanira pakukonza zida zawo, ndipo kunyalanyaza zovuta zokonza sikupangitsa kuti mavutowo athe.
Erik Schmidt, Woyang'anira Resource Development, Johnson Crushers International, Inc., anati: "Malinga ndi otsogola, kukonzanso ndi kukonza pakati pa 30 mpaka 35 peresenti ya ndalama zoyendetsera ntchito," akutero Erik Schmidt, Resource Development Manager, Johnson Crushers International, Inc.
Kukonza nthawi zambiri ndi chimodzi mwazinthu zomwe zimadulidwa, koma pulogalamu yosamalira ndalama zochepa imawononga ndalama zambiri panjira.
Pali njira zitatu zosamalira: zokhazikika, zopewera komanso zolosera. Reactive ndikukonza china chake chalephera. Kukonzekera koteteza nthawi zambiri kumawoneka ngati kosafunika koma kumachepetsa nthawi yopumira chifukwa makina akukonzedwa asanalephereke. Kulosera kumatanthauza kugwiritsa ntchito mbiri yakale ya moyo wautumiki kuti mudziwe nthawi yomwe makina angawonongeke ndikuchitapo kanthu kuti athetse vutoli lisanalephereke.
Pofuna kupewa kulephera kwa makina, Schmidt amapereka maupangiri opangira ma horizontal shaft impact (HSI) ndi ophwanya ma cone.
Chitani Zoyendera Zowoneka Tsiku ndi Tsiku
Malinga ndi Schmidt, kuyang'ana kowoneka tsiku ndi tsiku kumagwira zolephereka zambiri zomwe zitha kuwononga ntchito munthawi yosafunikira komanso yolepheretsa. "Ndicho chifukwa chake ndi nambala wani pamndandanda wanga waupangiri wokonza ma crusher," akutero Schmidt.
Kuwunika kowonera tsiku ndi tsiku pa ma crushers a HSI kumaphatikizapo kuyang'anira mavalidwe a makiyi ophwanyira, monga rotor ndi liner, komanso zinthu zofananira, monga kutsika kwa gombe ndi kujambula kwa amperage.
"Kusowa koyendera tsiku ndi tsiku kukupitilira kuposa momwe anthu angavomereze," akutero Schmidt. "Mukalowa m'chipinda chophwanyidwa tsiku lililonse ndikuyang'ana zotchinga, zomangika ndi kuvala, mutha kupewa zolephera pozindikira zovuta zamtsogolo lero. Ndipo ngati mukugwiritsa ntchito zinthu zonyowa, zomata, kapena zadongo, mungafunike kulowamo kangapo patsiku.”
Kuyang'ana kowoneka ndikofunikira. Muzochitika zomwe conveyor pansi pa chulu chophwanyira, zinthuzo zimamanga mkati mwa chipinda chophwanyira ndikuyimitsa chophwanyiracho. Zinthu zimatha kukhala mkati zomwe sizikuwoneka.
"Palibe amene amakwawa mkatimo kuti awone kuti akadali otsekeka mkati mwa chulucho," akutero Schmit. "Kenako, akapeza chotengera chotulutsa kutulutsanso, amayambitsanso chopondapo. Ndicho mtheradi chinthu cholakwika kuchita. Tsekani ndi kuyika chizindikiro, kenaka lowani mmenemo ndikuyang'ana, chifukwa zinthu zimatha kutseka zipinda mosavuta, zomwe zimapangitsa kuti ziwonongeke mopitirira muyeso komanso kuwonongeka kwapang'onopang'ono kwa anti-spin mechanism kapena zigawo zina zamkati.
Musagwiritse Ntchito Makina Anu Molakwika
Makina okankhira kupyola malire awo kapena kuwagwiritsira ntchito kaamba ka ntchito imene sanapangidwe kapena mwa kunyalanyaza kuchitapo kanthu ndi njira zogwiritsira ntchito molakwa makinawo. “Makina onse, mosasamala kanthu za kuwapanga, ali ndi malire. Mukawakankhira kupyola malire awo, ndiye nkhanza, "anatero Schmidt.
M'malo ophwanyira ma cone, nkhanza zamtundu wina ndizoyandama mbale. "Amatchedwanso ring bounce kapena chapamwamba chimango kayendedwe. Ndi makina othandizira othandizira omwe adapangidwa kuti azilola kuti zinthu zosasunthika zidutse pamakina, koma ngati mukupitilirabe kugonjetseratu zovuta chifukwa chakugwiritsa ntchito, zomwe zingayambitse kuwonongeka pampando ndi zida zina zamkati. Ndi chizindikiro cha nkhanza ndipo zotsatira zake zimakhala zodula nthawi ndi kukonza, "anatero Schmidt.
Kuti mupewe kuyandama kwa mbale, Schmidt akukulimbikitsani kuti muyang'ane zinthu zomwe zimalowa mu crusher koma musamadye. Iye anati: “Mutha kukhala ndi chindapusa chochulukira mukamalowa m'makina, zomwe zikutanthauza kuti muli ndi vuto loyesa -osati vuto lalikulu. "Komanso, mukufuna kutsamwitsa chophwanyiracho kuti mupeze mitengo yochulukirapo komanso kuphwanya kwa madigiri 360." Osathamangira kudyetsa chophwanyira; zomwe zingapangitse kuti pakhale mavalidwe osagwirizana, kukula kwake kosakhazikika komanso kupanga kochepa. Wogwiritsa ntchito wosadziwa nthawi zambiri amachepetsa kuchuluka kwa chakudya m'malo mongotsegula njira yapafupi.
Pakuti HSI, Schmidt akulangiza kupereka bwino grade athandizira chakudya kwa crusher, chifukwa izi adzakulitsa kupanga pamene kuchepetsa ndalama, ndi bwino Prep chakudya pamene kuphwanya zobwezerezedwanso konkire ndi zitsulo, chifukwa izi kuchepetsa pulagi mu chipinda ndi kuwomba bala kusweka. Kulephera kusamala mukamagwiritsa ntchito zida ndi nkhanza.
Gwiritsani Ntchito Madzi Oyenera Ndi Oyera
Nthawi zonse gwiritsani ntchito madzi omwe amaperekedwa ndi wopanga ndipo fufuzani ndi malangizo awo ngati mukufuna kugwiritsa ntchito china chosiyana ndi chomwe chafotokozedwa. "Samalani mukasintha ma viscosity amafuta. Kuteroko kudzasinthanso kuchuluka kwamafuta (EP) amafuta, ndipo mwina sangachitenso chimodzimodzi pamakina anu,” akutero Schmidt.
Schmidt akuchenjezanso kuti mafuta ochuluka nthawi zambiri sakhala oyera monga momwe mukuganizira, ndipo akulangiza kuti mufufuze mafuta anu. Ganizirani zosefera pakusintha kulikonse kapena kothandizira
Zoyipa monga dothi ndi madzi zimatha kulowanso mumafuta, mwina mukamasungira kapena podzaza makinawo. "Masiku a chidebe chotsegula apita," akutero Schmidt. Tsopano, madzi onse ayenera kukhala aukhondo, ndipo kusamala kwambiri kumachitidwa kuti asaipitsidwe.
"Mainjini a Tier 3 ndi Tier 4 amagwiritsa ntchito jakisoni wothamanga kwambiri ndipo, ngati dothi lilowa m'dongosolo, ndiye kuti mwafafaniza. Mudzalowa m'malo mwa mapampu a jakisoni amakina ndipo mwinanso zida zina zonse za njanji yamafuta, "anatero Schmidt.
Kugwiritsa Ntchito Molakwika Kumawonjezera Mavuto Osamalira
Malinga ndi Schmidt, kugwiritsa ntchito molakwika kumabweretsa kukonzanso komanso kulephera. “Yang'anani zomwe zikuchitika ndi zomwe mukuyembekezera kuchokera. Kodi chakudya chapamwamba kwambiri chomwe chimalowa m'makina ndi makina otsekedwa ndi makina otani? Izi zimakupatsani chiŵerengero chochepetsera makina,” akufotokoza motero Schmidt.
Pa ma HSIs, Schmidt amalimbikitsa kuti musapitirire kuchepetsa chiŵerengero cha 12:1 mpaka 18:1. Kuchepetsa kwambiri kumachepetsa mitengo yopanga ndikufupikitsa moyo wa ophwanya.
Ngati mudutsa zomwe HSI kapena chopondapo chachitsulo chapangidwa kuti chizipanga mkati mwa kasinthidwe kake, mutha kuyembekezera kuchepetsa nthawi ya moyo wa zigawo zina, chifukwa mukuika zovuta pamakina omwe sanapangidwe kuti azitha kupanikizika.
Kugwiritsa ntchito molakwika kungayambitse kuvala kwa liner kosagwirizana. "Ngati chophwanyira chatsika kwambiri m'chipindamo kapena m'chipindamo, mutenga matumba kapena mbedza, ndipo izi zipangitsa kuti anthu azichulukirachulukira, kaya akhale okwera kwambiri kapena mbale yoyandama." Izi zidzakhala ndi zotsatira zoipa pa ntchito ndi kuwononga nthawi yaitali componentry.
Benchmark Key Machine Data
Kudziwa momwe makina amagwirira ntchito bwino komanso momwe amagwirira ntchito ndizofunikira pakuwunika thanzi la makina. Kupatula apo, simungadziwe nthawi yomwe makina akugwira ntchito kunja kwanthawi zonse kapena ngati simukudziwa zomwe zili.
"Ngati musunga bukhu la logi, deta yogwira ntchito kwa nthawi yayitali idzapanga njira ndipo deta iliyonse yomwe ili kunja kwa mchitidwewu ikhoza kukhala chizindikiro chakuti chinachake chalakwika," akutero Schmidt. "Mutha kuneneratu nthawi yomwe makina adzalephera."
Mukalowetsa deta yokwanira, mudzatha kuwona zomwe zikuchitika mu datayo. Mukazindikira zomwe zikuchitika, mutha kuchitapo kanthu kuti muwonetsetse kuti sakupanga nthawi yosakonzekera. "Makina a makina anu nthawi yanji?" akufunsa Schmidt. "Zimatenga nthawi yayitali bwanji kuti chophwanyira chiyime mutakanikiza batani loyimitsa? Nthawi zambiri, zimatengera masekondi 72, mwachitsanzo; lero zidatenga 20 seconds. Kodi ukukuuzani chiyani?”
Poyang'anira izi ndi zizindikiro zina za thanzi la makina, mukhoza kuzindikira mavuto kale, zipangizo zisanathe pamene zikupanga, ndipo ntchitoyo ikhoza kukonzedwa kwa nthawi yomwe ingakuwonongereni nthawi yochepa. Benchmarking ndizofunikira pakukonza zolosera.
Kupewa kwapang'onopang'ono ndikofunikira pochiza. Kukonza ndi kukonza kungakhale kokwera mtengo koma, ndi zovuta zonse zomwe zingabwere chifukwa chosathana nazo, ndiye njira yotsika mtengo.
Nthawi yotumiza: Nov-09-2023